SZ系列錐形雙螺桿擠出機(jī)齒輪箱
SZ Serial Gearbox for Conical Twin-Screw Rod Extruder
一、概述
SZ系列錐形雙螺桿擠出機(jī)齒輪箱是與錐形雙螺桿塑料擠出機(jī)配套的專用傳動(dòng)裝置。該齒輪箱由減速箱與分配箱兩部份組成，可將電機(jī)動(dòng)力經(jīng)減速增扭后，輸出至分配箱，再通過(guò)分配箱一對(duì)1：1傳動(dòng)比的小錐角螺旋齒輪，驅(qū)動(dòng)雙出軸（兩軸夾角與兩螺桿夾角相同），帶動(dòng)螺桿以異向外旋的方式運(yùn)轉(zhuǎn)。
SZ Serial Gearbox for Conical Twin-Screw Rod Extruder is a special driving unit matched with conical twin-screw rod extruder.it consists of two parts,namely,the reduction box and the distribution box.After reducing speed and increasing torque of the motor,it outputs the motive power to the distribution box,then drives the double output sharts(the included angle is the same with that of twin-screw rods) via a pair of small conical spiral gears with driving ratio of 1:1,thus to drive screw rods to totate outward with different direction.
二、產(chǎn)品特點(diǎn) Features of Product：
1、齒輪箱齒輪采用漸開(kāi)線圓柱齒輪，其參數(shù)、結(jié)構(gòu)經(jīng)過(guò)計(jì)算機(jī)優(yōu)化設(shè)計(jì)。
2、減速箱齒輪材料采用優(yōu)質(zhì)高強(qiáng)度低碳合金鋼，經(jīng)滲碳、淬火處理，采用磨齒工藝，齒面硬度高，承載能力大，噪音小，運(yùn)轉(zhuǎn)平穩(wěn)，傳動(dòng)效率高。
3、分配箱箱體材料為球鐵，齒輪為磨齒高強(qiáng)度齒輪，內(nèi)部布有蛇形冷卻水管。
4、齒輪箱輸入最高轉(zhuǎn)速一般不大于1500r/min.
5、工作環(huán)境溫度－10－+40℃，當(dāng)環(huán)境溫度低于0℃時(shí)，啟動(dòng)前潤(rùn)滑油應(yīng)加熱到+10℃。
1、There are involute cylindrical gears in the gearbox,which data and structure are optimally designed by the computer.
2、the gears are made of top-quality high-strength low carbon alloy steel arter carbon penetrating,quench and teeth grinding.It has high hardness on teeth surface,large bearing ability,small noise,smooth operation and high driving efficiency.
3、The material of the distribution box is nodular graphite casting iron and the gears have high-strength ground teeth.in which snake-shaped cooling water pipes are distribubted.
4、the maxmum input speed of the gearbox is normally not larger than 1500 rpm.
5、The temperature in work enviroment is -10℃～-45℃.When temperature is lower than 0℃,the lubticant oil should be preheated to +10℃ before starting.
主要技術(shù)性能：
| 參數(shù) | 規(guī)格 | |||||
| SZ45 | SZ50 | SZ55 | SZ65 | SZ80 | SZ92 | |
| 輸入轉(zhuǎn)速r/min | 1500 | |||||
| 輸出轉(zhuǎn)速r/min | 44.8 | 37.8 | 37.5 | 39.1 | 38.7 | 40 |
| 輸入功率kW | 18.5 | 22 | 30 | 37 | 55 | 110 |
| 單軸輸出扭矩N.m | 1972 | 2779 | 3820 | 4518 | 6786 | 13130 |
| 分配軸夾角 | 2°40′ | 2°58′12″ | 2°36′14″ | 2°11′16″ | 2°0′18″ | 1°52′3.64″ |
訂貨須知
1、齒輪箱所用潤(rùn)滑油牌號(hào)N220-N320中級(jí)壓齒輪油。
2、齒輪箱及分配箱采用循環(huán)水冷卻，冷卻水溫度不高于30度。
3、兩箱體應(yīng)安裝于同高度的平面上，分配箱的長(zhǎng)軸外花鍵插入齒輪箱輸出軸花鍵孔時(shí)，在地腳螺母松開(kāi)的情況下，檢查兩箱體底面與安裝平面間間隙，必要時(shí)作適當(dāng)調(diào)整，保證齒輪箱輸出軸與分配箱長(zhǎng)軸同軸。安裝完畢后，手動(dòng)檢查，要求各部件間轉(zhuǎn)動(dòng)靈活，無(wú)卡滯現(xiàn)象。
4、螺桿與分配箱輸出花鍵軸同軸度直接影響分配箱齒輪及軸承壽命的長(zhǎng)短，安裝時(shí)應(yīng)拆下花鍵套用百分表檢查花鍵軸的徑跳，用塞尺檢查螺桿與分配箱花鍵軸端面間接觸是否良好，消除誤差。
5、在運(yùn)作過(guò)程中，如出現(xiàn)局部軸承部位過(guò)熱，或有異常噪音，應(yīng)停機(jī)檢查，排出故障后方可運(yùn)行。
